Fabrication Services
Based over three workshops covering a total of 6,500 square foot and serviced by 3,5 & 10 ton cranes.
Our fabrication facilities are fully equipped offering an extensive range of services rarely seen under one roof in Wales. With the ability of plate rolling, section bending and rolling, press break forming, shearing, sawing and profile services.
Recent acquisitions include a 12kw Bodor laser with 3 m x 1500 bed size complimenting our Zinser profile and pipe cutting machine. Offering a cost effective sub contract cutting service for a variety of materials and thicknesses up to 40mm.
Laser Cutting
Bodor I7 12 KW Laser Cutting Machine
| Working Area | 3000 x 1500 mm |
| Materials | Maximum Thickness |
| Carbon Steel | 40mm |
| Stainless Steel | 40mm |
| Aluminium | 30mm |
| Brass | 18mm |
Profile Cutting & Bevelling
Zinser CNC Profile Cutting Machine
| Machine Specification | 80mm Plasma facility ferrous/non ferrous with height sensing plasma torches 5 axis plate/profile bevelling utilising Zinser’s “switch“ system. |
| Maximum Cutting Capacity | 6 mtrs length x 2500 wide 300mm thick ferrous materials |
| 45 degrees x 45 mm thick & up to 60 degree x 100 mm thick |
Profile Pipe Cutting
| 6 axis tube profiling | 50 mm – 620 mm diameter x 6 m long |
| 6 axis hollow section | up to 450 mm square/rectangular section x 6 m long |
| Branches, manifolds and insets | Full state of art CNC design package available for any conceivable shape with thickness ability up to 45 mm non ferrous & 100 mm ferrous. |
Ring Rolling/ Section Bending
Maximum Capacity
| Angles | 150 x 150 x 15mm Toe in/Toe out |
| Flat bars on edge | 130 x 40mm |
| Channels | 254 x 152mm Toe in/Toe out |
| Joists | 203 x 130mm |
| Tees | 130 x 130mm |
| Rounds/ Square bars | Up to 100 x 100 mm |
| Hollow Sections | Up to 100 x 100mm |
| Tubes | Up to 6” N.B. SCHD |
Plate Rolling
| Maximum capacity | 2000 x 20 mm |
| Machines Available | 2 |
Shearing
| Maximum capacity | 3m x 10 mm |
Pressbrake Forming
| Machine Specification | Durma 2025 Machine. 3M x 175 Ton/ 6 Axis. |
| Supported CAD Files | DXF & Step file import. |
Punching
80 Ton Geka Hydracrop 80/150
| Flat shear | 450 x 15, 300 x 20 |
| Shear for angles | 130 x 130 x 13 |
| Cropper | 45mm |
| Punching | 40 x 14 |
Sawing
| Maximum capacity | 450 x 300, 375 dia |
